Anthocyanin Extraction and Deep Processing Membrane Separation Equipment

After-sales Service: Online Support,video Technical Support
Application: Chemical Industry, Essential Oil Industry, Food Safety, Herbal Industry, Nutraceutical Industry, Pharmaceutical Industry
Capacity: 500-1000L

Product Description

Overview & Basic Information
Certification
CE, ISO
Condition
New
Extraction Method
Liquid-Liquid Extraction
Machine Type
Filtration Concentration and Dehydration
Material
Alloy Steel, Carbon Steel, Ceramic, Stainless Steel
Temperature Control
Low Temperature (25-60℃)
Voltage
380V
Warranty
2 Years
Product Overview
Anthocyanin Extraction Equipment Overview

Anthocyanin Extraction and Deep Processing Membrane Separation Equipment

This integrated equipment is tailored for anthocyanin extraction, purification, concentration and deep processing using advanced membrane separation technology. It solves core pain points of traditional anthocyanin processing: easy oxidation and discoloration, loss of active ingredients, low purity from residual impurities, high energy consumption, and poor product stability.

Integrating cross-flow microfiltration (MF), ultrafiltration (UF), nanofiltration (NF), low-temperature control and anti-oxidation systems, it covers the entire process from raw material pretreatment, extraction, clarification, deep impurity removal, concentration to sterile collection. Adopting precise molecular sieving membranes, it efficiently removes impurities while retaining ≥98% of anthocyanin active ingredients.

Membrane Separation Unit
Core Advantages

Low-Temp & Anti-Oxidation

20–30℃ normal-temperature processing with anti-oxidation protection, avoiding discoloration. Color and active ingredient retention rate ≥98%.

Precise Purification

"MF+UF+NF" three-stage purification. Impurity removal rate ≥99.9%, anthocyanin purity ≥98.5% with no residual impurities.

High Efficiency

Extraction rate increased by 15–20% compared with traditional methods; concentration multiple 5–20x adjustable.

Anti-Fouling Design

Anti-adsorption PVDF/ceramic membranes reduce fouling by 65%. Online CIP cleaning ensures flux recovery ≥95%.

Technical Parameters
MZ Series (Pilot Production)
Model Capacity Power Pressure Temperature
XH-MZ40-1X30–50 Kg/h0.75 KW≤0.3 MPa5–45℃
XH-MZ40-4X100–150 Kg/h1.5 KW≤0.3 MPa5–45℃
XH-MZ80-4X500–1000 Kg/h3 KW≤0.3 MPa5–45℃
TC Series (Large-Scale Production)
Model Capacity Power Pressure Temperature
XH-TC307-1X50–100 Kg/h5.5 KW≤0.3 MPa5–45℃
XH-TC3019-4X500–1000 Kg/h12.5 KW≤0.3 MPa5–45℃
XH-TC3091-8X5000–7000 Kg/h120 KW≤0.3 MPa5–45℃
Application Scenarios
Application Instance 1
Application Instance 2

1. Pharmaceutical & Health Products

High-purity anthocyanin extraction for drugs, health supplements and antioxidant preparations (GMP compliant).

2. Food & Beverage

Anthocyanin processing for functional drinks, fruit juices, food colorants and preservatives (FDA compliant).

Technical Expertise
Manufacturing Excellence

With extensive experience in membrane separation and plant extract technology, we provide specialized design and manufacture for skid-mounted systems. Our technology covers electrochemical and chemical reactions for various industrial demands, ensuring high-strength outputs and efficient processing for worldwide clients.

Frequently Asked Questions
Why is low-temperature processing important for anthocyanins?
Anthocyanins are highly sensitive to heat and oxygen. Processing at 20–30℃ prevents thermal degradation and oxidation, ensuring a retention rate of over 98% for both color and active biological ingredients.
What level of purity can this membrane equipment achieve?
The "MF+UF+NF" three-stage purification system can achieve an anthocyanin purity of ≥98.5% by efficiently removing cellulose, proteins, and other unwanted pigments.
Which raw materials are compatible with this system?
The system is highly flexible and customizable for various raw materials including blueberries, blackberries, grape skins, mulberries, and other anthocyanin-rich berries or flowers.
How does the energy consumption compare to traditional methods?
Membrane separation is significantly more efficient, consuming only 30–40% of the energy required by traditional thermal evaporation methods, while also avoiding the need for chemical additives.
What is the expected lifespan of the filtration membranes?
With proper online CIP (Cleaning In Place) maintenance, the high-quality PVDF or ceramic membranes typically last between 2 to 3 years of continuous operation.
Is the equipment compliant with international food standards?
Yes, the entire design and manufacturing process are fully compliant with GMP, FDA, and relevant food/pharmaceutical industry standards.

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