Full Automatic Step Lap Transformer Core Cutting Machine

Customization: Available
After-sales Service: Available
Warranty: 1 Year

Product Description

Basic Specifications

Model NO.
JN-3003E
Condition
New
Certification
ISO 9001:2000
Automation
Automatic
Suitable for
Electrical Silicon Steel
Cutting Speed
30~60 Cuts Per Minute
Max. Width
30-300mm
Length Precision
+/-0.05mm
Angle Precision
+/-0.03°
Blade Material
Carbide Alloy
Feeding Speed
Max. 100m/Min
Origin
China

Full Automatic Step-lap Transformer Core Cutting Machine

This machine is specially designed for cutting silicon steel coils into lamination strips for transformer cores, welding machine cores, and reactor cores. It features a swing shear for various angles. Lamination shape, hole position, V notching position, and cutting length are all pre-set in the PLC for full automatic operation.

Main Features

Delta AC servo system and PLC module achieve high precision feeding, quick response, and low noise. Starting & braking time is less than 10ms.
Supports cutting various shapes: right angle, trapezoid, parallelogram, fish-head, etc.
Equipped with online punching & V notching devices for high productivity.
Cutting, punching, and notching are driven by servo motors for better reliability and speed.
Carbide alloy blades provide long life (over 1.2 million times before grinding) and minimal burr.
Step-lap function supports up to 7 steps, with each step consisting of two laminations.

Technical Specifications

No. Item Data
1Type CodeJN-3003E
2CRGO Thickness0.23-0.6mm
3CRGO Coil Width30-300mm
4Cutting Length1-999999mm
5Cut-to-length Tolerance+/-0.1mm
6Cutting Angle Tolerance+/-0.03°
7Hole Position Tolerance+/-0.1mm
8Notch Position Tolerance+/-0.1mm
9Burr HeightLess than 0.02mm
10Feeding SpeedMax. 100m/min
11Production Speed30~60 pieces per minute
12Die & Blade Life> 1.2 million times before grinding
13Step-lap Stroke40mm
14Step-lap Quantities1, 2, 3, 4, 5, 6, 7
15Servo MotorsDelta

Visual Showcase

Step-lap silicon steel laminations and workshop facilities:

Frequently Asked Questions

1. What materials can this machine process? It is specifically designed for Electrical Silicon Steel (CRGO) coils with thicknesses ranging from 0.23mm to 0.6mm.
2. What is the maximum production speed? The machine can produce between 30 to 60 pieces per minute, depending on the complexity of the cuts and dimensions.
3. How accurate is the cutting process? The machine achieves a cut-to-length precision of +/-0.05mm to +/-0.1mm and a cutting angle precision of +/-0.03°.
4. What is the lifespan of the cutting blades? The cutting blades are made from special carbide alloy, offering a long life of over 1.2 million cuts before requiring grinding.
5. Does it support step-lap core designs? Yes, it features a step-lap function with up to 7 steps, where each step can be configured for two laminations.
6. What automation system does the machine use? The system utilizes a high-precision Delta AC servo system paired with Delta PLC modules for feeding and positioning.

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